About Class 800 Piston Valve
Class 800 Piston Valve
Full port forged steel isolation valves with a maximum operating pressure of 1973 psig/136 Barg and a maximum operating temperature of 800oF/427oC. The burnished piston and metal reinforced graphite rings provide leak-proof shut off and allow Piston Valves to be operated at higher temperatures, while also extending operating life.
Piston Valves are available in Socket Weld, BSPT, and NPT end connections. Flanged ends can be supplied upon request. Piston Valves are ideal for saturated and superheated steam, and hot water applications.
Piston Valves Feature :
- Leak-proof isolation
- Sizes from 1/2"/15mm to 1-1/2"/40mm
- Choice of socket weld or threaded connections
- Compatible with ASME
- Resistant to cavitation
- All sealing valve components may be easily replaced in-line
- Long-term operation. Piston valve design ensures actuation even after many years without operation
- Fire-proof performance
Design Standards :
- ASME (B16.34, B16.5)
- Inspection and testing (API 598)
- Leak test (ANSI/FCI 70-2 )
- Fire test (API SPEC 6FA : 1999
Design features of Piston Valves :
Materials of Construction
- Body and Bonnet ASTM A105N / A350 LF2 Forged Steel
- Spindle SS T304
- Ring Valve SS T3016 + Graphite
- Piston SS 17-4 PH
- Spacer CA 40
- Belleville Washer ASTM A231
- Name Plate SS 304
High-Pressure Performance & SafetyManufactured to Class 800 standards, this piston valve is designed to handle demanding environments including steam, oil, and water systems. The bubble tight shut-off and robust bolted bonnet ensure reliable sealing against leaks, even under elevated pressure and temperature. Its forged carbon steel body delivers enhanced durability, making it suitable for industrial settings that require uncompromised performance.
Versatile Connectivity & MaintenanceEngineered with socket weld or screwed end connections, the piston valve enables efficient installation and integration into various piping layouts. The renewable stainless steel seats and graphite asbestos packing allow for straightforward maintenance. The straight valve structure optimizes flow, while handwheel control ensures precise manual operation in diverse industrial applications.
FAQ's of Class 800 Piston Valve:
Q: How is the Class 800 Piston Valve installed in industrial pipelines?
A: The valve features socket weld or screwed end connections, which are suitable for secure and easy installation in steam, oil, and water lines. Proper alignment and welding or threading ensure a reliable fit in your pipeline system.
Q: What are the benefits of using a piston valve with bubble tight shut-off and graphite asbestos packing?
A: These features offer superior leakage prevention and dependable sealing under high-pressure conditions, minimizing downtime and maintenance costs in demanding steam, oil, and water applications.
Q: When should renewable stainless steel seats be replaced or maintained?
A: Seat maintenance or replacement is recommended during regular service intervals or if leakage is detected. The renewable design simplifies the process, enhancing valve longevity and performance in high-pressure systems.
Q: Where is the Class 800 Piston Valve typically used?
A: This valve finds application in steam, oil, and water lines due to its robust construction and ability to withstand high pressures and temperatures. It is commonly employed in power plants, chemical processing facilities, and refineries across India.
Q: What is the process for testing these valves before deployment?
A: Valves are tested according to API 598 standards, ensuring they meet stringent requirements for pressure retention, leakage prevention, and operational integrity prior to installation.
Q: How does manual operation with a handwheel benefit users?
A: The handwheel allows precise control over the valve, providing reliable manual operation even in high-pressure environments. This ensures accurate modulation of flow and safety for operators.
Q: What is the working temperature range for this piston valve?
A: The valve is engineered to perform at working temperatures up to 425C, making it suitable for processing media such as gas, oil, and water under challenging conditions.